Subsea Launcher/ Bi-Directional Pigging
I'm currently working on an oil and gas subsea project whereby the client plans to tie-back a two-well marginal field (to a common manifold, and then) to their host facility, which is some 8 miles away.
As part of the given operating philosophy, they'd like to have the pipeline piggable. The easiest way, in my opinion is to construct a dual-flowline loop that will allow the pig to be deployed roundtrip.
Think of it again, I doubt that this will be the most optimized solution from economic perspective, given that this is a marginal field project. Two alternatives that come to my mind is bi-directional pigging and subsea launcher system. My concern, however, is on the operability of these options (and the inherent difficulties)
Is anyone in this forum with experience in such application, who could share their thought?
The only problem for bidirectional pigging is turning the flow around
and finding the room for building the liquid, wax & crud handling
tanks and drain systems etc. on each end. If you can do that, there is
no need for 2 pipelines, so you've just saved somewhere around 5 to 10
million dollars. If you like, you can send me 10% of the savings for
that little pearl of advice.
You can easily make launchers and
receivers that will operate in both capacities. Attend to the proper
placements of drains and kicker lines.
You should try to
eliminate any changes in line diameter between the launchers/receivers
and, of course, NO CHECK VALVES between the launchers. If you need
check valves in other locations, a bypass around those will be
needed. Otherwise the usual pigging pipeline design requirements can be
followed (no protrusions, orifices, other restrictions, into the line,
etc.). If you have two phase flow, pay attention to the slopes and
possible liquid holdups in each direction and resulting volumes of
possible slugs, ie, do a bidirectional hydraulic analysis.
There are corrosion monitoring coupons, or even electronic corrosion monitors that just take a weldolet and a wire or two to install. I would think you could economically handle corrosion loss in this situation by giving the wall thickness a greater allowance to compensate in advance for the estimated loss. If its a marginal field, it doesn't sound like the life will be too terribly long to worry about it chewing it up. If it was to be a 50 yr life pipeline, that's another story.
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